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Guide Rail Customization

Guide rail customization is a service for tailor-made design and processing of non-standard linear/circular/telescopic guide rails according to equipment load, stroke, accuracy, speed, installation space and working conditions, especially suitable for non-standard scenarios such as light telescopic forks, AGVs, and automation equipment.
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Product Overview

The product integrates core technologies such as precision transmission, precision guidance, and safety protection, and has the characteristics of fast expansion and contraction, accurate positioning, strong load bearing, and stable operation. It is widely used in various types of intelligent warehousing, logistics distribution centers, and industrial automation production lines. It is suitable for stackers, smart shuttles, and other equipment. It can customize the load, stroke, and installation size according to the actual needs of customers, providing efficient and reliable solutions for medium and heavy-duty and high-frequency cargo transfer, and helping enterprises improve the intelligence level of warehousing operations.

1. Customizable core type (suitable for light telescopic forks)

· Linear guide (linear guide)

o Section: square, rectangular, V-shaped, dovetail, trapezoidal

o Structure: single track/double track, integrated slider, segmented splicing, ultra-thin/narrow

o Transmission: rack and pinion, timing belt, chain, ball/roller

· Telescopic guide rail (multi-stage telescopic, commonly used for forks)

o 2 knots/3 knots/multi-knots, single extension/double extension

o Differential gear synchronization, low deflection, high rigidity

o Suitable for light fork load: 50 - 300kg

· Arc/Circular Guide

o Radius, Angle, Toothed/Untoothed, Full Circle/Semicircle/Arc

o For rotating stations, circular conveyors, and rotating forks

· Sliding guide (plastic/inlaid steel)

o Cast iron/steel + PTFE soft strip, low friction, self-lubricating, anti-crawl

o Suitable for heavy duty, low speed, precision positioning

Second, customize key parameters (commonly used for light forks)

· Load: 50 - 300kg (light); 300 - 1000kg (medium load)

· Stroke: 300 - 1500mm (single extension); 600 - 2500mm (double extension)

· Speed/Acceleration: 0.5 - 1.5m/s; 0.5 - 2m/s ²

· precision

o Positioning: ± 0.5 - ± 2mm (standard); ± 0.1 - ± 0.3mm (precision)

o Straightness: ≤ 0.02mm/m; Parallelism: ≤ 0.03mm/m

· Section/Thickness: 20 - 45mm (ultra-thin); 50 - 100mm (standard)

· Installation: hole, spacing, baseplate, interface, limit/buffer

· Environment: room temperature/low temperature/clean/anti-corrosion/waterproof

III. Commonly used materials and processes

· Aluminum alloy 6061/7075

o Lightweight, easy to process, anodized; suitable for ≤ 150kg

· 45 #steel/42CrMo

o Hardened HRC45-52, wear-resistant, high rigidity; fork mainstream

· GCr15/bearing steel

o Raceway Ultra-fine, high hardness HRC58 -62, long life

· Stainless steel 304/316

o Corrosion resistance, food/medicine/humid environments

· Surface treatment: blackening, hard chrome plating, nickel, Teflon, quenching, carburizing

Fourth, the customization points of light telescopic fork guide rails

1. Multi-stage telescopic synchronization: rack and pinion/synchronous belt differential to ensure stable telescopic and non-deviation

2. Low deflection design: high rigidity profiles, thickened webs, reduced sagging

3. Lightweight + strength: aluminum alloy/high-strength steel, weight reduction without load reduction

4. Compact installation: ultra-thin/narrow, suitable for AGV/stacker narrow space

5. Life and maintenance: self-lubricating, sealed and dustproof, long-life bearings

Customized process

1. Requirements confirmation: load, stroke, speed, accuracy, installation size, environment

2. Schematic design: structure, materials, section, transmission, 3D modeling

3. Processing: profile cutting, milling, quenching, precision grinding, assembly

4. Testing: straightness, parallelism, hardness, dynamic balance, load testing

5. Delivery: With slider/motor/control system, ready-to-use

Six, selection suggestions (light fork)

· 50 - 150Kg, high speed, light load: aluminum alloy + timing belt + ball guide

· 150 - 300Kg, high frequency, heavy load: 42CrMo hardening + rack and pinion + roller guide

· Clean/anticorrosive: stainless steel + seal + food grade lubrication

· High precision: precision level straightness ≤ 0.01mm/m, servo control

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Contact Info

Tel: 
+86-188-0555-1328 
 
 
Add:
Room 05184, No. 66-1, Guchenghu North Road, Chunxi Street, Gaochun District, Nanjing City, Jiangsu

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